Abstract
·Oxalic acid extracted ∼100% P from digested poultry wastewater at pH 2.5.·Bubble column electrolytic reactor achieved a pH boost from 2.5 to 7 in 6 minutes.·Seeding improved phosphate recovery by 11.5 % and energy efficiency by 52.6 %.·Seeding increased the particle size of struvite by 97.86 % with a purity of 94.7 %.·Estimated operating cost of the process was $12/ kg of struvite.
Limited mineralization of organic phosphorus to phosphate during the anaerobic digestion process poses a significant challenge in the development of cost-effective nutrient recovery strategies from anaerobically digested poultry wastewater (ADPW). This study investigated the influence of organic acids on phosphorus solubilization from ADPW, followed by its recycling in the form of struvite using a bubble column electrolytic reactor (BCER) without adding chemicals. The impact of seeding on the efficiency of PO43− and NH3-N recovery as well as the size distribution of recovered precipitates from the acid pre-treated ADPW was also evaluated. Pre-treatment of the ADPW with oxalic acid achieved complete solubilization of phosphorus, reaching ∼100% extraction efficiency at pH 2.5. The maximum removal efficiency of phosphate and ammonia-nitrogen from the ADPW were 88.9% and 90.1%, respectively, while the addition of 5 and 10 g/L struvite seed to the BCER increased PO43− removal efficiency by 9.6% and 11.5%, respectively. The value of the kinetic rate constant, k, increased from 0.0176 min−1 (unseeded) to 0.0198 min−1, 0.0307 min−1, and 0.0375 min−1 with the seed loading rate of 2, 5, and 10 g/L, respectively. Concurrently, the average particle size rose from 75.3 μm (unseeded) to 82.1 μm, 125.7 μm, and 148.9 μm, respectively. Results from XRD, FTIR, EDS, and dissolved chemical analysis revealed that the solid product obtained from the recovery process was a multi-nutrient fertilizer consisting of 94.7% struvite with negligible levels of heavy metals.
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